When every penny counts, manufacturers look to wire processing equipment suppliers to help cut production costs and boost the cost per lead. To assist in your following equipment purchase, Komax offers five things to learn about automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts from the penny. When every penny counts, manufacturers look to wire processing equipment suppliers to aid cut production costs and increase the cost per lead. With more and more OEMs requiring suppliers to satisfy quality standards such as the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is always a hot topic inside the wire processing industry. Every company should understand five important aspects before purchasing terminal crimping machine.
A quick Google search for wire crimping machines will return several potential suppliers with diverse product offerings. Machines that range from semi-automatic loose-piece crimping to completely automatic measure, cut, strip, and terminate are available in the industry. But can you be sure which crimping machine to select? It’s important to manage a production analysis of all the current jobs to higher understand the number of crimps required for each. Following that, a company can speak with an applications or sales engineering specialist to determine the cost savings between semi-automatic and fully automatic machines.
Product innovation, particularly in industries like automotive, military, and aerospace, is really a main cause of an OEM’s long-term sustainability. As products and applications evolve, so will the wire harness requirements in the customer. How will these application changes affect future production requirements? In regards to fully automatic crimping machines, the flexibleness of your machine should behave as a defining characteristic for the typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are typical common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly to satisfy these requirements by using an open-platform crimping machine. Customers must always think about the future and just how their heavy duty cable strip cut machine will meet the needs for business in five years and beyond.
Customer and technical service ought to be open to clients who purchase capital equipment. As many customers rely on one fully automatic crimping machine for all those their production needs, technical service is critical within the instance a device stops running. Some suppliers train and certify their technicians across all products while others train technicians simply for specific product categories. Make sure to carry out the homework and know the service structure in the supplier and credentials of every service technician.
One of the fastest strategies to cut costs is to reduce unnecessary scrap material. Crimp force analyzing (CFA) software can detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. While many companies today may not utilize CFA, making the necessary changes to incorporate CFA may pay dividends on the small investment, as you may reduce the amount of faulty crimps and spend less on your manufacturing costs.
Not all the crimping machines are alike, and in terms of the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals are often probably the most dependable in determining dexjpky35 accuracy of your supplier’s marketing message while identifying the pros and cons in the machine. Be prepared to ask key questions such as what type of feasibility testing the device has endured ahead of product launch. A small-priced, copper wire stripper may look fantastic in writing, however the potential issues, such as crimp repeatability, inside an aging machine may affect its long term ROI.
In every, there are several more factors a possible customer and current wire harness manufacturer should identify when evaluating their automatic crimping processes, including wire type and quality, applicator, along with the weather environment. An automated crimping machine is really a long-term investment and each business will want to look at its current production needs along with its future capabilities.